Connector for industrial, automotive, medical use

Comprising PCB headers, cable connectors and standard ribbon cable assemblies, the Picoflex connector system features a reliable terminal design, as well as locking and cable strain relief to help guarantee a secure electrical connection in a variety of demanding applications.

Typical applications include those found in the industrial, automotive, medical and multimedia industries.

The Picoflex family offers SMT and surface-mount compatible PCB headers available in high-temperature Nylon and Polyphthalamide.

All seven header options are polarised both to the PCB and to the female connector; and the staggered solder tails with 1.27mm pitch have 2.54mm distance between both solder tail rows, significantly reducing the risk of solder bridging.

The one-piece moulded body with preloaded IDT terminals and cable guide removes the need for a separate upper housing, terminals or an insertion tool, which significantly reduces applied costs.

The cable entry window on the IDT connectors has a scalloped profile, ensuring precise positioning of 1.27mm 26 to 28 AWG standard ribbon cable.

The connector is terminated by the IDT terminal being pushed up into the housing, displacing the cable jacket as well as positioning itself in the top of the housing to achieve effective strain relief.

Four contact points per circuit and the integral strain relief help ensure a reliable electrical contact in applications with high vibrations and intense shock requirements.

Available in lengths from six to 120cm, Molex is able to supply four different styles of standard cable assembly options.

The first option features two 90327 connectors in C-style, the second in Z-style, the third featuring one 90327 connector and one 90584 board-in connector in Z-style, and the last featuring one 90327 receptacle and one 90584 board-in connector in C-style.

Molex also offers a full range of non-standard options, including shorter cable lengths.

The Picoflex IDT connectors are designed so that assembly costs are kept to the minimum.

An extensive range of application tooling is available, ranging from hand tools for field repairs and prototyping to fully automated harness machines.

Depending on the level of tooling chosen, machines are capable of manufacturing double-ended electrical and continuity-tested cables.